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109 Posts
New member here, what a great wealth of knowledge here. My latest project on my avalanche turned into quite a nightmare. I had issues getting the hub out of knuckle like most everyone, I was expecting that. Took me about 45 minutes to free it. What took me by surprise is I couldn't get the shaft out of the hub. Its still stuck and won't ever come off. I got the but off and tried an air hammer first. Mine is anemic so I didn't get very far with it. So I tried a 2 lb sledge. I was trying to be careful not to damage the threads on the CV shaft so I put the but back on. The shaft wouldn't budge. I figured a heavier hammer would help, so I stepped up to a 10 lb sledge. The carnage from that can be seen below.
It amazes me the shaft didn't move. I heated the bearing up twice before most of the damage to the end of the shaft happened. I didn't want to buy a new shaft, but bit the bullet. Luckily there was no core on the shaft.
The wreckage from the mighty blue wrench can be seen here.
I just kept gouging and trimming til I had a mound of molten metal on the floor. I did recruit the help of a skilled surgeon at the end and he snipped the races inside and what was left of the hub fell off. Everything went together real quick and I made sure to use anti seize.
The whole project took 2 nights after work instead of just an hour or 2 like it should have. I live in Maine so the salty roads in the winter wreaks havoc on vehicles.
Thanks for checking out my nightmare.
-Jason

It amazes me the shaft didn't move. I heated the bearing up twice before most of the damage to the end of the shaft happened. I didn't want to buy a new shaft, but bit the bullet. Luckily there was no core on the shaft.
The wreckage from the mighty blue wrench can be seen here.

I just kept gouging and trimming til I had a mound of molten metal on the floor. I did recruit the help of a skilled surgeon at the end and he snipped the races inside and what was left of the hub fell off. Everything went together real quick and I made sure to use anti seize.
The whole project took 2 nights after work instead of just an hour or 2 like it should have. I live in Maine so the salty roads in the winter wreaks havoc on vehicles.
Thanks for checking out my nightmare.
-Jason